Automation Services

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Automation Services

Robo Sapiens offers below Automation Services,

Robot Simulation

A robotic simulator is a tool which is used to create an application for a robot, without the requirement of the physical robot. The simulations happen in real-time, and can feel pretty real, mimicking all the actions. Robotic simulators are great for creating a digital representation of a robot, which aids in the design, development and programming of the final solution. We can use simulation software to program a robot for various applications like Machine Tending, Welding, Palletizing, etc. Within the simulation software, we can choose a specific robot model, create position registers for the robot, and run an entire simulation interfacing with the machine. Whether we have a physical robot or not doesn’t really matter, as the software allows us to gain hands-on experience for writing programs, troubleshooting, and seeing how the robot works in real-time. Robot simulation offers many advantages like Reduction of Project Cost, Shortening of Project Installation Time and it helps improve Robot's Design.

Off-Line Programming (OLP)

  • Definition: OLP involves creating robot programs in a virtual environment using 3D CAD data outside of the actual production setting.
  • Benefits:
    • Eliminates production downtime by programming away from the shop floor.
    • Allows for simulation and analysis of multiple scenarios before setting up the production cell.
    • Identifies potential design mistakes early, enhancing efficiency.
    • Maximizes return on investment by reducing the time needed to adopt new programs from weeks to a single day.
    • Facilitates robotization in short-run production.

On-Line Programming

  • Definition: On-Line programming involves stopping the robot's production to put it into programming or teaching mode directly on the shop floor.
  • Methods:
    • Teach Pendant Programming:
      • Most common, with about 90% of industrial robots programmed this way.
      • Programmers use a handheld device to create or modify programs.
    • Lead Through Programming:
      • Intuitive method where the robot arm is manually guided through waypoints.
      • Suitable for those new to robotic automation.

Virtual Commissioning

  • Definition: Virtual commissioning uses simulation technology to design, install, or test control software with a virtual machine model before real-world deployment.
  • Benefits:
    • Allows for early validation of machine code.
    • Reduces the risk of deploying programs with errors.
    • Utilizes virtual replicas of system components, including a digital model, controller code, and a development environment.

Cycle Time Optimization

  • Definition: Cycle time is the duration required to complete one unit of production in an automated system.
  • Benefits:
    • Reduces costs and increases output.
    • Improves customer demand fulfillment.
    • Enhances delivery speed, efficiency, market competitiveness, and reduces costs.
    • Supports increased efficiency, productivity, and profitability through various optimization techniques.

Industry 4.0 And IoT System Deployment

  • Definition: Industry 4.0 integrates digital technologies into manufacturing, enhancing productivity, efficiency, and flexibility.
  • Key Pillars:
    • Big Data and AI Analytics
    • Horizontal & Vertical Integration
    • Cloud Computing
    • Augmented Reality (AR)
    • Industrial Internet Of Things (IIoT)
    • Additive Manufacturing / 3D Printing
    • Autonomous Robots
    • Simulation / Digital Twins
    • Cybersecurity